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Mechanical filtration systems for cooling lubricant mist

The mechanical cooling lubricant filters for emulsion and oil mist are low maintenance, budget-optimized air filters for industry and skilled trades. In mechanical filtration systems for cleaning and extraction of emulsion and oil mist, the polluted air is cleaned using various different mechanical filter elements.

Coarse particles are separated in the first stage of the air filter via a pre-filter. The pre-filter is based on the principle of inertial separation and protects against foreign bodies. The pre-cleaned air flows through the main filter where cooling lubricant particles are removed from the air. Depending on the density and design of the main filter elements, ever smaller particles are separated. The process of particle separation can take place in four different ways: through the sieve effect, inertia effect, interception effect and diffusion effect. An optional post-filter, e.g. for smoke or an active charcoal version for odors, can be fitted. The purified air leaves the air filter’s fan via the post-filter.

Highlights:

  • Modular design
  • A wide range of filter elements can be used for a variety of applications

Options

CMP - Compact filtration systems

Compact filtration systems for use in situations with limited space.

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Technical data

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Criteria for product selection

THE RIGHT SOLUTION FOR EVERY APPLICATION CAN BE FOUND USING THE FOLLOWING SELECTION CRITERIA:

LTA assumes a 250-fold per cubic meter and hour rate as a guide for air exchange for cooling lubricant. As an example, a machining area of 5 m3 in the machine and automatic loading result in a required effective suction capacity of approximately 1,250 m3/h. If the machine is manually loaded, a faster air exchange rate is required. Whatever the requirement, LTA’s filtration experts will find the perfect solution. The recommended collection rates lie between 2.5 and 10 m/s.

Electrostatic oil and emulsion mist filters are generally recommended. If emulsion is used as a cooling lubricant, then a mechanical air filter can also be used up to a concentration of 5%. If oil is used, then the use of a mechanical filtration system is also possible up to an oil flash point of 120°C. In the case of cooling lubricant pressures of up to 40 bar, one-step air filters can be used, for pressures greater than 40 bar, the two-step versions of the electrostatic air filters are recommended for industry and skilled trades.

In the case of dust and fumes, a 100 to 300-fold per cubic meter and hour rate is assumed as a guideline for air exchange. The experts at LTA will plan the right filter for you and your needs. As an example, a machining area of 4 m3 in the machine and automatic loading results in an required effective suction capacity of approximately 400 to 1,200 m3/h. The recommended collection rates, or welding and brazing for example, where pollutants only have low airspeeds in calm air are 0.5 to 1 m/s. If the pollutants have higher airspeeds in moving air zones, such as during grinding or sandblasting, then a collection rate of 2.5 to 10 m/s is taken into account.

If the dust is oily or moist, filtration can be ensured by an optional pre-coating unit or an electrostatic filtration system. Odors and other small particles can be removed by an additional post-filter.

Name
Electrical Connection V
Suction m³/h
Fan Power m³/h
Electrical Connection Hz
Electrical Connection kVA
Differential Pressure Pa
Sound Pressure Level dB(A) ca.
Measurement mm
Weight kg(ca.)
Fan
M 60-CMP23060095050-60 0.20 90070710x343x40250 Integrated
M 60-CMP400600195050 0.45 78070710x343x40255 Integrated
M 80-CMP230800120050-60 0.18 70075500x500x61048 Integrated
M 80-CMP400800195050 0.45 78075500x500x61048 Integrated
M 100-CMP2301000240050-60 0.63 84070740x483x554 Integrated
M 100-CMP4001000320050 0.90 98070740x483x554 Integrated
M 1202301200120050-60 0.18 98070800x625x61085 Integrated
M 1204001200320050 1.38-1.8 98070800x625x61080 Integrated
M 120460-4801200320050-60 1.38-1.8 980701050x625x610120 Integrated
M 1404001400450050 2.35 210075950x1050x2100650 Integrated
M 150-CMP2301500340050-6098070740x483x554 Integrated
M 150-CMP4001500210050 0.90 98070740x483x554 Integrated
M 2004002000450050 2.35 210075700x700x2000295 Integrated
M 200460-4802000450050-60 2.35 210075960x700x2000305 Integrated
M 200-CMP2302000550050-60100070819x671x746 Integrated
M 200-CMP4002000475050130070819x671x746 Integrated
M 240380-4402400480050 2.70 840751270x1130x910370 Integrated
M 250-CMP2302500550050-60100075819x671x746 Integrated
M 250-CMP4002500475050130075819x671x746 Integrated
M 4004004000900050 4.70 210075700x1400x2000590 Integrated
M 400460-4804000900050-60 4.70 210075700x1400x2000600 Integrated
M 400-CMP2304000680050-6085075819x671x859 Integrated
M 400-CMP4004000650050170075819x671x859 Integrated
M 60040060001350050 7.05 210075700x2100x2000885 Integrated
M 80023080001800050-60 9.40 2100772000x1400x20001180 Integrated
M 1200230120002700050-60 14.10 2100772000x2100x21001770 Integrated
M 1600230160003600050-60 18.80 2100772000x2800x20002360 Integrated
M 2000230200004500050-60 23.50 2100772000x3500x20002950 Integrated